Product Design Process
Overview
As the saying goes, we stand on the shoulders of giants. It is overwhelming if we look down because as a society we are literrally reaching for the stars. So let's go into this humbled by the magnitude of the path that has been created up to now. And intrigued by the future of what we can build if we just focus on putting one brick at a time. We don't have to worry about building the whole pyramid in one day. We just have to acquire the skills so we can put the next brick the best we can. That said we should in the process do three things: 1) acknowledge our past, 2) appreciate how our past has shaped our present, and 3) respect the fact that physics and science allows us to move forward. This pyramid is inspired by my stories with Prof. Sam Bowring. Where I first saw geological ternary plots studying radiogenic isotope geology. And in entrepreneurship the three P's: Product, People, and Process. (I have a very long chapter dedicated to the three P in the entrepreneurship book I'm writing based on my experience starting Raptors Design.)
There are many methods and processes to design a product. Diversity is beautiful. The following is just the method that I have put together based on integrating all of my personal experiences. This method materialized in an attempt to explain in a video to college level students how I design/evaluate a product from brainstorming towards commercialization.
Table of Contents
             Foundation
            Product Development Process    
            
             Function
   
             Creativity
   
             Fundamentals
   
             Anticipation
   
             Realization
            
            Prototype Phases    
             Bench Level Feasibility 
   		
             Sizing Prototype 
   
             Functional Units 
	   
             Production at Scale
	
           
            Path for Success   
       		 Creating Unicorns
   
             Shackleton: TEAM 
   
           
           	
        
           
Process Synopsis
Foundation
Product Development Process
Function (Functional Requirements)
            GOAL    
            Establish Design Parameters 
           
            ACTION: Preliminary Questions    
            Quantity
   
            Costs
   
            Resources
        
            PLAN: Function    
            Engineering Req. 
   		
            Life of Product
   
            Business
            
           
       		
           
           	
        
           
Intro: Function
Creativity (Magic Happens Here)
            GOAL    
            Rapid Evaluation & Convergence 
   	
            Hollistic Phase Evolution 
            
            ACTION: Self Reflection    
            Who am I?
   
            Why am I doing this?
   
            Why is this important?
        
            PLAN: Creativity    
            Optimize Design Parameters 
   		
            Create Strategies 
   
            Enable Phase Evolution 
            
           
           
Intro: Creativity
Fundamentals (Fundamentals of Machine Design & More...)
            GOAL    
            Appropriate Analysis 
   	
            Plan for Success 
            
            ACTION: Focus Most Critical 1st    
            Energy Methods 
   
            Order of Magnitude 
   
            Structural loops, etc. 
        
            PLAN: Fundamentals    
            Deterministic Design Process 
   		
            Big Picture Integration 
   
            Patents, Papers, etc. 
            
           
           
Video
                       
                   
                        Anticipation (Risks & Countermeasures)
Summary
                          
         
                   
                        Video
                       
                   
                        Realization
Summary
                          
         
                   
                        Video
                       
                   
                        Prototype Phases
Bench Level (Feasibility)
            Fundamentals    
            ... 
   	
            ... 
            
            Anticipation    
            .... 
   
            .... 
   
            .... 
        
            Realization    
            .... 
   		
            .... 
   
            .... 
            
           
Video
                      
                      
                      
                      
                      
                      
                   
                        Sizing Prototype
            Fundamentals    
            ... 
   	
            ... 
            
            Anticipation    
            .... 
   
            .... 
   
            .... 
        
            Realization    
            .... 
   		
            .... 
   
            .... 
            
           
Video
                       
                   
                        Functional Units
            Fundamentals    
            ... 
   	
            ... 
            
            Anticipation    
            .... 
   
            .... 
   
            .... 
        
            Realization    
            .... 
   		
            .... 
   
            .... 
            
           
Video
                       
                   
                        Production @ Scale
            Fundamentals    
            ... 
   	
            ... 
            
            Anticipation    
            .... 
   
            .... 
   
            .... 
        
            Realization    
            .... 
   		
            .... 
   
            .... 
            
           
Video
                       
                   
                        Path for Success
Creating Unicorns: Self Reflection & Vision Forward
I love the hardcore engineering: Diving into the details of structures, math, heat transfer, thermodynamics, fluid analysis, etc. optimizing a complex machine with hardware, software, market etc is a beautiful puzzle. Yet the biggest "challenge" that I have seen and read about extensively as well is: culture & group dynamics. This first video is going to sound like "Fluffy" + "Flowers" + "Fairy Dust." Thus humbly, I would like for us to consider that those three characteristics are also attributes to "unicorns." As my investment friends will clearly point out, and also in Shark Tank (AWESOME Show!) the team, vision, and the dynamics are what make successful companies.
            GOAL    
            People "ISO 9001" 
           
            ACTION: Self-Reflection    
            Path to Success
   
            Integrate Lessons
   
            Establish Vision
        
            PLAN: Evolve    
            Create Value Structure
   		
            Grow Organization 
   
            Invest Most Valuable Assest: "People" 
            
           
Intro: Function
 
                        
                        Assemble Shackelton Team
How to assemble the Ernest Shackelton Team?
DARE2MAKE CHALLENGE
Find Your Passion
Invest in Education & Growth
Make Something Amazing
Schedule
- Overview Meche PE
 - Product Dev. Process
 - Explore → Hands On
 - I - Principles
 - → Foundation
 - → A - Basic Engineering Practices
 - → B - Engineering Science and Mechanics
 - → C - Material Properties
 - → D - Strength of Materials
 - → E - Vibration
 - II - Applications
 - → A - Mechanical Components
 - → B - Joints and Fasteners
 - → C - Supportive Knowledge
 - III - Holistic Knowledge
 - → A - Heat Transfer
 - → B - Fluid Dynamics
 - → C - Controls
 - → D - Thermodynamics
 - → E - Electronics
 - IIII - Precision Machine
 - → A - Error Apportionment
 - → B - Metrology
 

